Technology and Innovation

PLUS (Power Line data bUS) technology for real-time and high-reliability data communication

PLC is a wired communication technology that carries data over power lines. The principal advantage of PLC is that it thus eliminates the need for dedicated data cabling, contacts, and connectors, thereby reducing costs, complexity, weight, etc. With PLC, data signals are modulated on power lines, completely independent of the underlying power signal. This means that PLC functions over any DC, AC or even non-energized power networks. The challenge for PLC is that it needs to be specifically designed for communications over wired channels that have not been designed for high-speed data communications, e.g. over unshielded wires in noisy environments.  

Like in wireless communications, the term PLC refers to a broad range of diverse communication protocols. PLC technologies are typically divided into two different categories depending upon the band used by the communication signal. The narrowband PLC (NB-PLC) technology uses frequencies below 500 kHz and can provide maximum data rates up to several hundreds of kbps, however practical and regulatory limitations lead to a more typical achievable data rate of several tens of kbps. The broadband PLC (BPL) technology operates in the frequency range above 2 MHz. Consumer BPL technologies e.g. for home network applications can provide maximum data rates up to 500 Mbps. 

plc-tec AG and its R&D partner Lucerne University of Applied Sciences and Arts (HSLU) have developed a PLC-based technology, the Power Line data bUS (PLUS), which specifically targets Mission-and-Time Critical (MTC) applications in aircraft, trains, and Smart Grids, among others.  

The Physical Layer of PLUS has been developed according to the PLC standard IEEE 1901 and is therefore categorized as a BPL technology. What really makes PLUS applicable for MTC applications is the robustness of its communication protocols to deal with harsh channel conditions (i.e. channel distortions and noise) while supporting low-latency and deterministic protocol behavior. 

Avionics was the first application area of PLUS, for which PLUS AVIONICS has been developed. The second area was rail applications for which PTB and PCN were developed. Driven by the first application the focus on the PLUS protocol design was from the beginning on maximizing reliability, reducing latency, and providing deterministic behavior. These design goals are different from other commercial PLC technologies which include much dynamic behavior to support plug-and-play and high bandwidth applications. PLUS not only targets a communications protocol which meets the necessary functional and performance requirements, but also provides design assurance as is required for safety-critical applications. Therefore, PLUS’ USP is in enabling PLC specifically for use in MTC systems such as an avionics data bus. 

A MTC data bus must fulfil several performance requirements as shown in the figure below. The available channel capacity is the main factor for determining if these performance requirements can be met. However, this is a multi-goal optimization problem, where optimizing one of the axes will lead to a negative influence on the others.  

Commercial PLC technologies (represented by the grey area in the figure below) maximize throughput at the cost of the other performance metrics. However, these technologies are largely non-deterministic meaning that in the best case the throughput may be very high (e.g., several hundreds of Mbps), but in the worst case the throughput will be very low or even zero. Achieving deterministic behavior requires proper design considerations. 

The PLUS technology follows a different design approach. More weight is placed on maximizing reliability, reducing latency and achieving EMC compliance. This is represented by the red band in the figure below. In most scenarios it is also necessary to support larger network sizes. Accomplishing these optimization goals inherently leads to an overall reduction in the achievable throughput. However, PLUS provides deterministic behavior which is a strong requirement for MTC applications. 

Main design criteria

Further important design criteria

  • Compact, cost-effective PLUS hardware to maximize adoption
  • Efficient Digital Signal Processing (DSP) algorithms optimized for limited resources
  • Flexible platform supporting evolving protocols and use cases

PLUS Transceiver Design

  • IP-core-based transceiver specifically designed for high-reliable PLC data communication under most stringent real-time requirements 
  • Firmware IP ready to be integrated into customers’ platforms with different integration levels (FPGA, All-programmable SoC, ASIC) 
  • Platform-oriented and modular development ensures the fulfilment of communication requirements of different target application systems (application specific and / or standard conform). Design assurance standards such as DO, SIL, etc. are taken into account within each development phase. 

PLUS Transceiver Realisation

  • PLUS Controller/Protocol Engine: FPGA running the PLUS protocol and the Digital Signal Processing (DSP) 
  • Analog Front End (AFE): Analog processing of the PLUS signal which includes: 
    • Digital-to-Analog Converter (DAC) 
    • Analog-to-Digital Converter (ADC) 
    • Variable Gain Amplifier (VGA) 
    • Line Driver 
    • Switching between the receiver and transmit chains 
  • PLC Coupler: Superimposing the high-power, low-frequency power signal with the low-power, high-frequency PLC signal. Its size is determined by the required voltage and current specification. 

Click below to download the PLUS Technology Datasheet.

Innovation

Major innovations under development at plc-tec

plc-tec is pursuing three major innovations, together with various research partners, in particular HSLU.  

  1. Further miniaturization of PLUS transceivers (primarily for PLUS AVIONICS applications) 
  2. PTB-GEN2 – Increasing the bandwidth to cover the expected growing bandwidth requirements of future FDFTs 
  3. Further value offerings based on the broadband PLUS signal 

Further value offerings based on the broadband PLUS signal 

plc-tec has complete control over the processing of the high-fequency PLUS signals to address and implement further functions which add value to the communication use case of PLUS. 

This enables innovative and cost-effective solutions for joint communication and sensor technology in powerlines. 

PLUS-TimeSync 

  • A highly accurate time synchronization protocol developed for the Power Line data bUS (PLUS) power line communications technology 
  • Time synchronization is provided using Time of Flight (ToF) highly accurate time stamping directly within the signal processing of the physical layer PLC signal
 

PLUS-TimeSync was originally developed for PLUS Smart Grid 

  • Achieved highly accurate time synchronization over a medium voltage broadband power line communications (MV-BPL) network 
  • Demonstrated accuracy of ± 0.5 μs over two network hops under realistic test conditions 
  • Significantly exceeded the project’s target requirement of ± 3.1 μs accuracy for phasor measurement unit (PMU) applications 
  • Proved PLUS-TimeSync can provide a cost-effective alternative to existing PMU systems that rely on fiber optic networks and GPS-based synchronization. 
 

PLUS-Time-Sync is used for the PLUS Train Topology Discovery (TTD) in PTB 

  • Discovers the order and orientation of all wagons within the freight train: accurate ToF feature from PLUS-TimeSync is used for a high-precision estimate of the distance between wagons. 
 

PLUS-Time-Sync is available to be further employed for any further innovative applications. 

Power System Diagnostics with the high-frequency PLUS Physical Signal providing additional information about the condition of the powerlines through which they run: 

  • PLUS enables continuous real-time monitoring of the condition of the powerline (wires/cables, connectors). This allows for the detection of slowly developing faults and can be part of a predictive maintenance strategy. 
  • Realization can either be as an additional in-situ-detection-of-faults feature of an existing / installed PLUS communication system or as a dedicated sensor system where PLUS modems would be integrated into a powerline. 
  • For this function, PLUS uses OFDM, which allows for estimation of the channel frequency response (CFR). This CFR is anyway available as it is used for the communication function and its mid- and longterm behavior can be analyzed using metrics like correlation factor and Euclidean distance to detect changes in the power line characteristics that may indicate faults. 
  • By using simplified channel models or phase linearity analysis, PLUS signals can potentially be used for fault detection without requiring a reference measurement of a healthy powerline. 
  • Another approach is machine learning which can be combined with the knowledge of the mid- and long-term beavior of the CFR for a classification.  
  • Such approaches still need further development for robust performance (currently in development with the research partner HSLU).